2005 Replacing Seat Belt Assembly | Ford Thunderbird forum club group 1955-2005 models
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2005 Replacing Seat Belt Assembly

legreek
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Thunderbird Year
2005
My 2005 Ford Tbird passenger seat belt does not retract and have to hand retract back into place. I found a replacement seat belt assembly and have a couple of questions for the group.

Does anyone know how long it takes to replace RH Seat Belt Assembly and any tips on how to do it?

thanks

pete

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Front Safety Belt​


SECTION 501-20A: Safety Belt System
2003 Thunderbird Workshop Manual
REMOVAL AND INSTALLATION
Procedure revision date: 06/30/2004









WARNING
WARNING: All safety belt assemblies including retractors, buckles, shoulder belt height adjusters (if so equipped) child safety seat tether attachments and attaching hardware should be inspected after any collision. All belt assemblies should bereplaced unless a qualified technician finds the assemblies show no damage and operate properly. Belt assemblies not in use during a collision should also be inspected and replaced if either damage or improper operation is noted.








WARNING
WARNING: The safety belt pretensioner is a pyrotechnic device. Always wear safety glasses when repairing an air bag equipped vehicle and when handling a safety belt buckle pretensioner or safety belt retractor pretensioner. Never probe a pretensionerelectrical connector. Doing so could result in pretensioner or air bag deployment and could result in personal injury.








WARNING
WARNING: To reduce the risk of personal injury, do not use any memory saver devices.






NOTE
NOTE: If a seat equipped with a supplemental restraint system (SRS) component is being serviced, the SRS must be depowered.




NOTE
NOTE: The air bag warning lamp illuminates when the RCM fuse is removed and the ignition switch is ON. This is normal operation and does not indicate a supplemental restraint system (SRS) fault.




NOTE
NOTE: The SRS must be fully operational and free of faults before releasing the vehicle to the customer.




NOTE
NOTE: Right side shown, left side similar.


  1. When servicing the safety belt buckle, remove the affected seat and depower the SRS. For additional information, refer to Seating.
  1. When servicing the safety belt retractor pretensioner:
    • Depower the SRS. For additional information, refer to Supplemental Restraint System (SRS) Depowering and Repowering in the General Procedures portion of Supplemental Restraint System.
    • Remove the rear trim panel and speaker grille to access the affected retractor. For additional information, refer to Body System — Interior.
  1. Remove the components in the order indicated in the following illustration and table. To remove individual components, carry out only the following steps.
    ComponentSteps
    Safety belt retractor pretensioner1-6
    Safety belt buckle7-9
  1. To install, reverse the removal procedure.
    A0057981.gif

    ItemPart NumberDescription
    131012Rear trim panel and speaker grille
    Removal Note
    2Safety belt D-ring bolt
    3Safety belt retractor pretensioner bolt
    4611B08Safety belt retractor pretensioner
    Installation Note
    5Safety belt anchor bolt
    6Safety belt anchor
    Installation Note
    7Seat assembly
    Removal Note
    8Safety belt buckle bolt
    961202Safety belt buckle
    Installation Note
  1. When installing the safety belt retractor pretensioner:
  1. When installing the safety belt buckle, install the seat and repower the SRS. For additional information, refer to Seating.
  1. Check the active restraint system for correct operation. For additional information, refer to Safety Belt System in this section.
Item 1: Rear Trim Panel and Speaker Grille Removal Note

  1. For additional information, refer to Body System — Interior.
Item 7: Seat Assembly Removal Note

  1. For additional information, refer to Seating.
Item 9: Safety Belt Buckle Installation Note

  1. Align the locator tab and position the safety belt buckle to the seat.
Item 6: Safety Belt Anchor Installation Note

  1. Make sure the safety belt webbing is not twisted prior to installation.
  1. Position the safety belt back into the seat guide after safety belt anchor installation.
Item 4: Safety Belt Retractor Pretensioner Installation Note

  1. Align the safety belt retractor pretensioner and install the locator ear behind the sheet metal.
  1. Connect the retractor pretensioner electrical connector.
  1. When routing the safety belt through the rear trim panel make sure the safety belt webbing is not twisted prior to installation.
 

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