2005 hand brake boot | Ford Thunderbird forum club group 1955-2005 models
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2005 hand brake boot

  • Thread starter Thread starter BIRDSALL
  • Start date Start date
BIRDSALL

BIRDSALL

Reaction score
11
Thunderbird Year
2005
Well dealer also broke my hand brake boot while either removing or installing. Not sure how rare this part is.

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Well dealer also broke my hand brake boot while either removing or installing. Not sure how rare this part is.
I have the same issue where some mechanic somewhere broke off the tabs to secure the boot on my '02. Hopefully we will get some responses for a reasonable fix.
 
I have the same issue where some mechanic somewhere broke off the tabs to secure the boot on my '02. Hopefully we will get some responses for a reasonable fix.
JB Weld with extra metal homemade metal clips will fix that for good.
 
You can buy these boots on ebay for around $50 or so, but try this first. I watched numerous videos on repairing plastic parts with baking soda and superglue for a strong bond. Google it, there are so many to watch. They use thin fiberglass mesh or screen to span the gap and ensure a permanent fix. I think cut up pantyhose would work well too. The best technique I saw was to reglue the piece together, then sprinkle baking soda, then apply thin superglue (you could overlay this area with your mesh right on top of the baking soda for simplicity). It will not break there again. The baking soda works as a catalyst, causing the superglue to immediately take on it's plastic form, pretty cool to see the transformation. Practice on some broken plastic you have laying around (make sure the plastic has been wiped down thoroughly with alcohol/mineral spirts, etc, whatever will evaporate and not leave a residue); once you're good at it, move on to the important repairs. I'm going to try this on my broken boot, I got a replacement, so I can mess around with the old part (once i get around to making the swap, of course; I'm cleaning out my garage which my wife has packed with all kinds of stuff, just thrown on top for a decade, so it will be a while, I fear. The HORRORS!). But I will post my results, as you should do if you try this. You've got nothing to lose since the part is already broken.
 
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