1956 Adding a new electric fuel pump | Ford Thunderbird forum club group 1955-2005 models
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1956 Adding a new electric fuel pump

  • Thread starter Thread starter widgits
  • Start date Start date
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Thunderbird Year
1956
Hello to all
I have been doing some homework on adding a backup electric fuel pump and thought I'd share.
This forum has a wonderful database to search and read through when we need help. So, kudos to all
After reading about the problems of replacement mechanical fuel pumps coming from China plus having to crank the starter too much
when firing up the car after sitting for awhile to fill the carb fuel bowls my obsession has returned.

This was quite interesting just starting with what type of pump to purchase. Many of the Thunderbird parts suppliers have auxiliary electric fuel pumps available
But I wondered again where these were made and how these are installed. Personally, I don't like the idea of plumbing this inline series for a couple of reasons.
Most manufacturers of these pumps recommend installing close to the fuel tank and not under the hood away from engine heat.
And most of these pumps don't create a lot of suction but push fuel much better than pulling, so a short column fuel lift height below 24".
There is NO WAY I would ever suggest mounting this in the trunk!! Bolted at tank height or slightly lower inside the frame on rubber mounts to reduce noise sounds much better.
With nothing sticking below the lowest flat horizontal frame height hanging down

Now back to that inline series plumbing. So the mechanical pump would have to suck fuel through the electric pump and the electric pump would have to push
fuel through the mechanical pump. Thinking I don't like this idea and planning on adding a second fuel line and tee fittings after the mechanical pump.
One way check valves would probably be wise to not back feed fuel. I would worry about a bad mechanical pump diaphragm leaking and fuel going into
my engine block and oil pan. Maybe a small fuel shutoff valve before the mechanical pump should it crap out?

Some safety concerns I have would be to install an oil pressure switch should the engine shut down for reasons other than fuel.
This 12 VDC input should be fused on the control side of a relay.
Inertia switch mounted vertical to rigid sheet metal in case of accident. Somewhere easily reached from inside the car to reset if needed.
This could be wired on the control ground side of the relay. Maybe fab up a bracket fastened inside the glovebox left side?
Maybe prevent getting out on the side of the highway to lift the hood and reset a switch tripped by a big thumping pothole?

A couple of toggle switches wired in could bypass the oil pressure switch should it give up. And the inertia switch if it won't reset.
At the flip of a switch the carb bowls could be filled without cranking the starter. A 2 pole oil pressure switch from the solenoid can turn on the fuel pump but the starter
would need to be running, then automatically switch on from the ignition switch power source.
Planning on tapping into the main oil galley plugs down the Y block drivers side for the extra switches and pressure gauge sensor as needed

I haven't heard or read any good things about cheap $60 plastic housing fuel pumps. And the ones listed from the thunderbird houses don't interest me either for the price.
Instead I spent about $160 on a Facet gold flo pump with fittings, rubber mounts and extra fuel filters. Facet and Purolator are the companies that bought out
the old Bendix fuel pump company and still USA made. But we shall see how much noise this thing makes.
Some of the more expensive Carter pumps seem to get pretty good reviews.

BTW the old teapot carb is outta here and a Holly 465 CFM square bore with vacuum 2nds and electric choke took its place and never a problem since.
This car was purchased for road trips in retirement, last thing I need is failure 1000+ miles from home. Trying to not give it a choice.

Please share with any comments and other ideas!!
Will post more near future
All be well
Bobby

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I see nothing wrong with your plan. I understand your concerns over the two pumps in series. It would be interesting to see pressure and flow readings at the carb with and without the use of the parallel fuel lines. There were some of the short flexible connecting lines that feed the input port to the mechanical pump which were improperly made with internal fitting holes that were two small that were causing people delivery problems. I run my electric off a relay which itself powered thru a toggle switch and also have an inertia switch in case of accident. Most of the time I don't even turn it on. It would be possible to use the existing oil pressure light switch for the control of the electric pump by using the NC (normally closed) set of contacts.
 
I wouldn’t use an impulse pump. Diaphragm pumps weak point is the diaphragm. Eliminate the problems using a a brand name rotary pump. Use your safety devices. Block off OEM fuel pump mount port.
 
WOW so much over thinking. Get an original mechanical fuel pump rebuilt and install it. If the car sits for long periods of time without starting (months) then you may want to add an electric fuel pump near the tank and a push button under the dash to activate it long enough to prime the carb. No check valve is needed as the original factory fuel pump has not 1 but 2 check valves in it. Also using the starter to crank the engine for 30 seconds to prime the carburetor also helps the oil pump to pre-lube the engine before starting
 
AGREED !!
I most certainly over think my way through a project. But safety is a #1 priority with anything I do.
This car has a perfectly good working mechanical pump, but should it give out in Burnt Scrotum Utah on a 1000+ mile road trip
far from home where am I going to get it fixed? Done my way I flip a switch and it's safe all the way home !!!
I could just cut the fuel line, tap it in, string some wire from a toggle switch off the battery
Jump in, drive around the block right into a bad accident and BBQ myself in 5 minutes.
Not on my agenda!! This would definitely piss my wife off something fierce !!
New 3 point seat belts are next!!
Some interesting write ups in this forum on that subject
The older I get the more reality kicks in and understanding of how little I actually know!!

Now then, isn't knowledge a wonderful thing to share amongst friends?
 
Hello to all
I have been doing some homework on adding a backup electric fuel pump and thought I'd share.
This forum has a wonderful database to search and read through when we need help. So, kudos to all
After reading about the problems of replacement mechanical fuel pumps coming from China plus having to crank the starter too much
when firing up the car after sitting for awhile to fill the carb fuel bowls my obsession has returned.

This was quite interesting just starting with what type of pump to purchase. Many of the Thunderbird parts suppliers have auxiliary electric fuel pumps available
But I wondered again where these were made and how these are installed. Personally, I don't like the idea of plumbing this inline series for a couple of reasons.
Most manufacturers of these pumps recommend installing close to the fuel tank and not under the hood away from engine heat.
And most of these pumps don't create a lot of suction but push fuel much better than pulling, so a short column fuel lift height below 24".
There is NO WAY I would ever suggest mounting this in the trunk!! Bolted at tank height or slightly lower inside the frame on rubber mounts to reduce noise sounds much better.
With nothing sticking below the lowest flat horizontal frame height hanging down

Now back to that inline series plumbing. So the mechanical pump would have to suck fuel through the electric pump and the electric pump would have to push
fuel through the mechanical pump. Thinking I don't like this idea and planning on adding a second fuel line and tee fittings after the mechanical pump.
One way check valves would probably be wise to not back feed fuel. I would worry about a bad mechanical pump diaphragm leaking and fuel going into
my engine block and oil pan. Maybe a small fuel shutoff valve before the mechanical pump should it crap out?

Some safety concerns I have would be to install an oil pressure switch should the engine shut down for reasons other than fuel.
This 12 VDC input should be fused on the control side of a relay.
Inertia switch mounted vertical to rigid sheet metal in case of accident. Somewhere easily reached from inside the car to reset if needed.
This could be wired on the control ground side of the relay. Maybe fab up a bracket fastened inside the glovebox left side?
Maybe prevent getting out on the side of the highway to lift the hood and reset a switch tripped by a big thumping pothole?

A couple of toggle switches wired in could bypass the oil pressure switch should it give up. And the inertia switch if it won't reset.
At the flip of a switch the carb bowls could be filled without cranking the starter. A 2 pole oil pressure switch from the solenoid can turn on the fuel pump but the starter
would need to be running, then automatically switch on from the ignition switch power source.
Planning on tapping into the main oil galley plugs down the Y block drivers side for the extra switches and pressure gauge sensor as needed

I haven't heard or read any good things about cheap $60 plastic housing fuel pumps. And the ones listed from the thunderbird houses don't interest me either for the price.
Instead I spent about $160 on a Facet gold flo pump with fittings, rubber mounts and extra fuel filters. Facet and Purolator are the companies that bought out
the old Bendix fuel pump company and still USA made. But we shall see how much noise this thing makes.
Some of the more expensive Carter pumps seem to get pretty good reviews.

BTW the old teapot carb is outta here and a Holly 465 CFM square bore with vacuum 2nds and electric choke took its place and never a problem since.
This car was purchased for road trips in retirement, last thing I need is failure 1000+ miles from home. Trying to not give it a choice.

Please share with any comments and other ideas!!
Will post more near future
All be well
Bobby
I thought this whole thing is way over thought. Here's my idea. Eliminate the mechanical pump.Either get a blockoff plate or just leave it there. disconnect the fuel lines and join them together. Install the electric pump by the fuel tank so thre's minimum distance for the pump to suck and simply connnect the electric pump to the original gas line. wire the pump to your ignition switch with a relay if you want. Just have it work with key on only.It will not come on in the start mode but so what. You'll get use to ,by counting, how long the pump will take to fill the carb and off you go. If the pump won't prime initially, Wrap a rag around your air hose and put some pressure in the tank. With the pump running you'll here the sound from the pump when it goes under load.You should only need to do it once only unless you run it out of gas, then you'll need to repeat. I
know all this because I've done it on two cars. And thanks for listening..
 
On my 55 (still 6v), I cut an electrical pump inline along frame rail approximately where the driver’s door is. Connected wire to ignition switch. A toggle on/off is a good idea, but I don’t have one. (If there was an accident, yes, the pump would keep running - bad idea, I know). I pump inline through the existing mechanical pump which is a little weak. I have at times completely bypassed the mechanical pump. Definitely the best for starting after sitting for awhile. Pump is made by Fifth Ave Antique Auto Parts. www.fifthaveinternetgarage.com
Very durable, custom designed for ralley drivers. Available in 6v and 12v. I also have a Holley pressure regulator in line before the carburetor and set at 3 lbs.
 
I added and 12V electric fuel pump last year and back about 4' from mechanical pump. It pumps at a constant 5psi through the mechanical pump and into the carb. Pump activates when ignition switch is turned on. I did paint it black like the frame just so it wouldn't be so obvious. It works great, no leaks but I know it should be closer to fuel tank.
 
Just a warning. If you go to salvage auction websites IAAI or CoPart and do a search for classic or antique vehicles you will find the majority are burned, not collision. If you install an electric pump, wire in a manor that shuts the pump off if the engine stalls or quits running. Many electric pumps can be wired in such a way that the loss of oil pressure shuts off the pump. All modern cars have impact sensors that trip to turn off the pump. In days of old manufacturers used steel lines from the fuel pump to the carb.
 
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